Production (Site) KPIs

KPI

Parameter

Asset Tag

Definition

Load/Pass Count and Cycles

Loads/Day

Hauler – Load & Haul

Loader – Load & Haul

Scraper

Total cycle count for cycles of all assets (based on selected asset tag) of respective site ÷ Number of productive days for the selected date range.

Productive days are considered when load count is greater than or equal to one.

Loads/Shift

Hauler – Load & Haul

Loader – Load & Haul

Total loads in selected shift ÷ Total number of productive shifts for the selected date range.

Cycles/Day

Load Out

Total cycle count for cycles in the load or dump zone of respective site ÷ Number of productive days for the selected date range.

Hauler/Loader/Scraper Cycle Time


All

Typical* cycle duration of the respective site based on selected date range and asset tag.

* This is not calculated as average/mean/median, but by a proprietary algorithm that provides a value best representing the majority of the collected data.

Load Out Cycle Time

Load Out

Typical* cycle duration in the load or dump zone of respective site.

* This is not calculated as average/mean/median, but by a proprietary algorithm that provides a value best representing the majority of the collected data.

Loads/Hour

Hauler – Load & Haul

Loader – Load & Haul

Scraper

Total cycle count for cycles of all assets (based on selected asset tag) of respective site ÷ Sum of maximum runtime value of all assets of respective site based on the selected date range and asset tag.

Cycles/Hour

All

Total load for cycles of all assets (based on selected asset tag) of respective site ÷ Sum of maximum runtime value of all assets of respective site based on the selected date range and asset tag.

Hauler/Scraper Load Time

Hauler – Load & Haul

Loader – Load & Haul

Scraper

Typical* load segment duration for cycles based on the selected date range and asset tag.

* This is not calculated as average/mean/median, but by a proprietary algorithm that provides a value best representing the majority of the collected data.

Loader Cycle Time

Loader – Load & Haul

Typical cycle duration for the selected date range.

Pass Count/Cycle

Hauler – Load & Haul

Typical* loader pass count for load haul dump cycles for the selected date range.

* This is not calculated as average/mean/median, but by a proprietary algorithm that provides a value best representing the majority of the collected data.

Pass Count

Load Out

Typical* loader pass count associated to trucks loaded by the loader selected.

* This is not calculated as average/mean/median, but by a proprietary algorithm that provides a value best representing the majority of the collected data.

Payload


After selecting Payload, you can change chart view to display bar graph payload versus histogram payload range data. Refer to Summary View Options on Fleet View to know more.

Payload/Hour

All

Total payload for all the assets (based on selected asset tag) of respective site ÷ Total run time of all assets of respective site based on the selected asset and date range.

Payload/Cycle

All

Total payload of all assets ÷ Total number of all cycles based on the selected date range.

Payload/Fuel

All

Total payload of an asset ÷ Total fuel burned by the asset.

Total Payload

All

Summation of the total weight measured or estimated for the selected date range.


• VisionLink Productivity utilizes onboard payload as the primary payload data source. If multiple values are available, the best available value will be utilized. 
• For Hauler - Load and Haul and Scrapers specifically, if there is no onboard payload, the Estimated Payload entered will be utilized. 
• You can enter and modify the Estimated Payload when configuring assets during site creation.

Segment


Segment KPI is unavailable for loader assets with Load & Cycle subscription.
It is applicable only for Advanced Productivity-subscribed assets.

Total Runtime

All

Sum of working hours and substates (long, medium, short and productive) idling hours of all assets based on the selected date range and asset tag.

Empty Stopped Time

Hauler – Load & Haul

Scraper

Sum of all empty stopped segments duration for all the assets based on the selected asset tag and site.

Stopped Time

Loader – Load & Haul

Load Out

Sum of loaded and empty stopped segments duration of all assets for selected asset tag.

If the loader is not capable of Advanced Productivity, then this value is not available.

Loaded Stopped Time

Hauler – Load & Haul

Scraper

Sum of all loaded stopped segments for all the assets based on the selected asset tag and site.

Roading Time

Loader – Load & Haul

Load Out

Sum of roading cycles duration for assets of the selected asset tag based on selected date range.

If the loader is not capable of Advanced Productivity, then this value is not available.

Key On-Engine Off

All

Stores the duration of engine shutdown events occurring at the end of a shift, during a cycle. It resolves the issue of long segment durations assigned to Loaded Stopped and Empty Stopped events, and stores data during a cycle when a machine is shut down, regardless of the shift. The last cycle of the day can be viewed without having to wait for the next load.


If a Key On-Engine Off segment exceeds two hours, it will be excluded from the cycle, as well as the overall cycle duration.

Pile Cleanup Time

Loader – Load & Haul

Load Out

Sum of pile cleanup cycles duration for all assets of the selected asset tag based on selected date range.

If the loader is not capable of Advanced Productivity, then this value is not available.

Hauler/Scraper Cycle Time 

Haulers

Scrapers

Typical cycle duration of the respective site based on selected date range and asset tag.

Estimated Volume

Hourly Production

Hauler – Load & Haul

Scraper

Total volume moved for number of completed load haul dump cycles of respective site ÷ Sum of maximum runtime value of all assets (based on selected hauler or scraper) for the selected date range

Volume/Day

Hauler – Load & Haul

Scraper

Total volume moved for number of completed load haul dump cycles of respective site of all assets (based on selected hauler or scraper) ÷ Number of productive days for the selected date range.

Total Volume

All

Total volume moved of cycles for the selected date range.

Hauler/Scraper Cycle Time 

Hauler – Load & Haul

Scraper

Typical cycle duration of the respective site based on selected date range and asset tag.

Measured Volume Volume Completed/Day

Grade

Compact

Total cut and fill volume ÷ Number of days with operation.
Cut Volume Completed Total cut volume for the selected date range.
Fill Volume Completed Total fill volume for the selected date range.
Cut Volume Remaining Difference of cut volume remaining for the selected date range.
Fill Volume Remaining Difference of fill volume remaining for the selected date range.
Grade Percent Grade Area on grade ÷ Total area reported by asset * 100.
Grade Volume Remaining Difference of volume (cut and fill remaining) for the selected date range.
Compact on Grade Percent Compact Area on grade ÷ Total area reported by asset * 100.
Compact Coverage Total surface area reported by the assets on the selected date range.
Compact Volume Remaining Difference of volume (cut and fill remaining) for the selected date range.

 

Compaction Metrics

This includes the following metrics for Compact asset tag that are not visible in the KPI cards on Site Summary:

  • Compaction Meter Value (CMV): Refer to Map (Insights) to learn more.

  • Machine Drive Power (MDP): Refer to Map (Insights) to learn more.

  • Landfill Compaction Algorithm (LCA): Refer to Map (Insights) to learn more.

  • Total CCA Completed:Total CCA completed for single or multiple compact assets for last seven days.